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Product Name
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STX-1203 precision reciprocating type diamond wire saw
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Working Voltage and Power
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AC 220 V, 50 Hz, 475W
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Motor
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Y，Z，R Motor：Precision stepper motor
Spindle motor：AC frequency motor（Power：300W）
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Structure
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1. Heavy-duty aluminum alloy frame structure with compact size
2. single wire cycling cutting
3. Transparent plastic plates are included to prevent Coolant splashing
4. Waterproof structure:Semi-closed
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Sample stage
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1. Three axles Sample Stage(All three axles are driven by the stepper motors and can be defined in the cutting program.)：
1）Z axle moves the diamond wire up and down.
Z down(cutting/feeding): The diamond wire moves down toward the sample stage.
Z up(backing): The diamond wire moves up and away from the sample stage.
2）Y axle moves the sample stage in and out (defining the cutting width). Multiple cuts with same width can be set.
3）R axle rotates the sample stage horizontally.
2. Z-axis : 0.01 - 300mm (±0.01mm accuracy) Digital display
3. Y-axis: 0.01 - 300mm (±0.01mm accuracy) Digital display
4. Stage Rotation (R)：0.01 - 360 degree (+/-0.032 degree) （Resolution 0.01°）
5. Sample size（max）:Φ300mm×300mm（max）
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Cutting parameters
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1. Feed Speed: 0.01 - 30 mm/min adjustable
2. Back Speed: 1 mm/min to 30 mm/min adjustable
3. Cutting depth: 0.1 - 300mm
4. Positional accuracy: ± 0.01 mm
5. Cutting mode：Automatic
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Controller
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1. 6" color PLC touch screen control panel allows you to set the program to control the Moving Speed of the diamond wire, feeding speed of the sample stage, the slicing thickness, and coolant pump operation.
2. All the parameters are digital displayed.
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Diamond wire
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1. Two spool of 0.35mm Dia × 150 meter length Diamond Wire is included for immediate use
2. Wire Moving Speed:0 - 8Meter/ second variable
3. Dimension: Length:80mm Dia.:≤0.45mm
4. A Diamond Blade Dressing Stone is included for keeping the wire sharp.
5. Optional: For longer wire life, please use Special coolant.
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Wire tension system
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1. Built-in pneumatic valves can adjust the tension of cutting wire. (air pump with >20 PSI pressure is required, but not included)
2. Tension range：0-1MPa
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Water Pump
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1. One Coolant tank and two small immersion pumps are included for cooling and lubricating diamond wire ( Best to use anti-rust liquid and oil as coolant )
2. You must use anti-corrosive oil or radiator water as coolant ( buy from any auto store )
3. Warning: must clean the machine after each cutting, especially using tap water as the coolant to prevent rust.
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Product dimensions
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Wire saw: 1075（L）×892（W）× 1623（H）mm；
Controller: 520mm(L) × 400mm(W) × 250mm(H)
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Net weight
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200kg（441lbs）
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Shipping Weight & Dimension
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1045 lbs
50''x43''x80''
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Warranty
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One year limited with lifetime support, not including cutting wire.
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Safety control
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break wire suspension，Emergency stop switch
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Certificate
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CE certified.
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Application Notes
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1. An air compressor is necessary for operating the STX-1203 Wire Saw, please order from the relate product below.
2. The flow rate of coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance.
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Optional
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Swing & Rotation Sample Fixture: Such fixture needs an independent controller for its parameter settings such as swing frequency/ angle (±5˚-±23°, upto 20 swings/min), rotating speed and rounds (30rpm max.) Higher cutting surface quality can be expected by swinging or rotating the speciman throughout the cutting process. The fixture will enhance cutting speed upto 2 times.
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Warnings
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1. It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use oil-based coolant or lube cool lubricant with the water. Do not use tap water directly, the rust component is not part of the warranty.
2. Do not overflush the sample stage, it may rust the Z-axis step motor.
It is required to apply 10-15 drops Anti-Wear Hydraulic Oil (ISO 32) using an oil can(#19) before first-time use or continue working for 150 hours.
3. And limited amount of grease (general purpose grease will do) should be added to the motor shaft periodically,
4. Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused by the spooler driving mechanism.
5. For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest that cutting sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting.
6. Please clean the machine after the completion of each use.
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