STX-4001-Precision Wire Saw with Sample Stage and Diamond Wire-40" Dia Cutting

Product Name

STX-4001 Larger Precision Diamond Wire Cutting Saw with 3D Sample Stage - 40" Dia Cutting Capability

Working Voltage and Power

220VAC, 50 Hz, 6000W, Single Phase

Motor

Servo motor

Structure

1. Heavy-duty aluminum alloy frame structure with cast iron chassis

2. single wire cycling cutting

3. Transparent plastic plates are included to prevent Coolant splashing  

4. Waterproof structure:Semi-closed

Sample stage

1. Three axles Sample Stage(All three axles are driven by the stepper motors and can be defined in the cutting program.)：

1）Z axle moves the diamond wire up and down.

Z down(cutting/feeding): The diamond wire moves down toward the sample stage.

Z up(backing): The diamond wire moves up and away from the sample stage.

2）Y axle moves the sample stage in and out (defining the cutting width). Multiple cuts with same width can be set.

2. The sample stage can move in the X-axis and rotate towards two directions (clockwise and counter-clockwise) for precision orientation.

3. Z-axis : 0.05 - 1000mm  

4. Y-axis: 0.01 - 1000mm  

5. Cutting area:1200×1000mm

6. Sample size（max）:Φ1000mm×1000mm（max）

7. Max. Load Capacity: 1500KG

Cutting parameters

1. Feed Speed: 0.05 - 100 mm/min adjustable

2. Cutting depth: 0.1 - 1000mm  

3. Positional accuracy: ± 0.01 mm

Controller

1. 6" color PLC touchscreen control unit allows you to set the program to control the Moving Speed of the diamond wire, feeding speed of the sample stage, the slicing thickness, and coolant pump operation.

2. All the parameters are digital display.

Diamond wire

1. Wire Moving Speed: 0 - 5 Meter/ second variable 

2. Dimension: Length:≤400mm    Dia.:≤0.65mm

3. Optional: For longer wire life, please use Special coolant.

Wire tension system

1. Built-in pneumatic valves can adjust the tension of cutting wire. (air pump with >20 PSI pressure is required, but not included) 

Water Pump

1. Circulating water/coolant system by two water pumps (included) ( Best to use anti-rust liquid and oil as coolant )

2. You must use anti-corrosive oil or radiator water as coolant ( buy from any auto store )

3. Warning: must clean the machine after each cutting, especially using tap water as the coolant to prevent rust.

Product dimensions

Wire saw: 2850（L）×1850 （W）×3350（H）mm；   

Net weight

2500kg（5512lbs）

Warranty

One year limited with lifetime support, not including cutting wire.

Safety control

break wire suspension，Emergency stop switch

Certificate

CE certified.

Optional

1. Diamond wire   2. Air compressor   3. Cutting fluid

Warnings

1. It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use oil based coolant or lube cool lubricant with the water. Do not use tap water directly, rusted component is not part of the warranty.

2. Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused to the spooler driving mechanism.

3. For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest that cutting sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting).  

4. Please clean the machine after the completion of each use.